Risks icon

Risks

Proactive risk management for pharmaceutical manufacturing. Every risk identified by AI. Every FMEA scored automatically. Every mitigation tracked to effectiveness.

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Built for Proactive Risk Intelligence

Risks app icon

AI surfaces hidden risk patterns across your quality system, connecting deviation trends, CAPA effectiveness, and change impact into a quantified risk picture.

Leucine Risks is the intelligence layer of your quality system. It aggregates signals from Deviations, Changes, and every other connected app to calculate real-time risk scores for every process, area, and product. When deviation trends spike, risk scores update. When CAPAs resolve issues, risk scores decrease. And when risk exceeds configured thresholds, change requests are triggered automatically, closing the loop between risk identification and risk mitigation.


AI Risk Identification

AI Risk Identification

AI continuously analyses quality events across your entire operation, deviations, CAPAs, complaints, environmental excursions, and supplier issues, to surface hidden risk patterns before they materialise as failures.

Cross-System Pattern Detection.

AI correlates data across Deviations, Corrections, Complaints, Environment, and Suppliers to identify risk patterns invisible to single-system analysis.


Emerging Risk Signals.

Subtle trends that haven't triggered individual alerts, gradual deviation increases, slow CAPA effectiveness decline, are detected and flagged early.


Historical Pattern Learning.

Risk models learn from historical quality events, improving detection accuracy as more data flows through the system.


Risk Factor Prioritisation.

Identified risks are ranked by potential impact, likelihood, and detectability, focusing attention on the risks that matter most.


Automated FMEA Scoring

Automated FMEA Scoring

Streamlined Failure Mode and Effects Analysis with AI-assisted severity, occurrence, and detection scoring, reducing FMEA creation time while improving consistency across teams.

Guided FMEA Worksheets.

Structured worksheets guide risk assessment teams through each process step, identifying failure modes, effects, and causes systematically.


AI-Suggested Severity Scores.

AI suggests severity scores based on historical impact data from similar failure modes, calibrating assessments against actual operational experience.


Occurrence Data Integration.

Occurrence scores are informed by actual deviation frequency data from the Deviations app, replacing subjective estimates with measured rates.


RPN Calculation & Tracking.

Risk Priority Numbers are calculated automatically, tracked over time, and compared against thresholds to trigger risk mitigation actions.


Dynamic Risk Heat Maps

Dynamic Risk Heat Maps

Real-time risk visualisation that updates as quality events occur, showing risk distribution across processes, areas, equipment, and products at a glance.

Real-Time Score Updates.

Risk heat maps update continuously as new deviations, CAPAs, and quality events flow through the system, always reflecting current state.


Multi-Dimensional Views.

View risk by process, production area, equipment type, product family, or organisational unit, each perspective revealing different risk concentrations.


Drill-Down Analysis.

Click any heat map cell to see the contributing factors, specific deviations, open CAPAs, trending metrics, and historical comparisons.


Executive Risk Summaries.

One-page risk summaries for site leadership and quality councils, showing top risks, trend direction, and recommended actions.


Predictive Risk Modelling

Predictive Risk Modelling

Quantify the impact of potential risks before they materialise, with what-if scenario analysis, mitigation effectiveness prediction, and resource allocation optimisation.

Impact Quantification.

AI models predict the operational and regulatory impact of identified risks, batch losses, investigation costs, and potential regulatory findings.


What-If Scenarios.

Simulate the effect of proposed process changes, equipment modifications, or supplier switches on overall risk profile before implementation.


Mitigation Effectiveness.

Predict the risk reduction from proposed mitigations based on historical effectiveness data, ensuring resources target the highest-impact actions.


Change Request Triggering.

When risk scores exceed configurable thresholds, change requests are generated automatically in the Changes app, initiating formal risk mitigation.

Connected across the platform

See how Risks sends and receives signals across every LeucineOS app.

RisksChangesDeviations

Risks

Signal cascade

Triggered by

ChangesRisks

Change triggers risk re-assessment

DeviationsRisks

Deviation updates risk score

Triggers

RisksChanges

High risk score triggers change request

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Proven at Scale

Running in production at 400+ GMP facilities

Users
Operators, QA, QC, and production managers
Regulators
FDA, EMA, ANVISA, TGA, and Swissmedic frameworks
Manufacturing Facilities
Oral solid dosage, sterile, API, and biotech
Go-Live Success Rate
No failed deployments across customer rollouts
New Jersey, USA

New Jersey, USA

CLEENMES

Automated HBEL-based cleaning validation with risk-based protocol generation, ensuring continuous FDA and EMA compliance.

Cipla
Zydus
Strides
Biocon
Granules
Valent
Dr. Reddy's
Lupin
Acme
Viatris
Cipla
Zydus
Strides
Biocon
Granules
Valent
Dr. Reddy's
Lupin
Acme
Viatris

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See risk before it materialises.

AI-assisted risk identification, automated FMEA scoring, dynamic heat maps, and predictive modelling that quantifies impact early.